zavod n1

Manufacture of hydraulic control and power units

Pressure-release valve HKP 100 /ГКП 100/

Pressure-release valve HKP 100 is designed for protection from mining pressure of hydraulic props and hydraulic jacks of powered supports, as well as other mining machines.


Comparative table of main parameters for pressure-release valves HKP 100 and KPS /КПС/
(serial production since 2003)

Technical characteristics

Value

HKP100

KPS

1. Maximum  throughput capacity , l/min

100±10

9±1

2. Set point pressure ,  MPa :

- nominal

39

39

- full

50

50

3. Dimensional specifications , mm,  no more than:

- length

89

92

- diameter

38

38

4. Mass , kg,  no more than

0,45

0,5

 

 Predominant features of pressure-release valve HKP 100 as compared to KPS:
1. The capacity is increased by 10 times, which provides protection of hydraulic power units and the structure of the powered support in case of the sudden top subsidence and roof fall.
 2. The resource and reliability of operation are increased, which leads to the reduction of repair costs.
3. The number of precision components is reduced by 15%, which leads to a reduction in the cost of the valve.
       This valve is interchangeable with the KPS valve. The design of the KPS valve ensures simple assembly and easy extraction from the hydraulic block.

 

Locking valve HUK12 /ГУК 12/


Locking valve HUK 12 is designed for the hydraulic system of powered supports and other mining machines in order to increase the flow of the power fluid in one direction and to lock it in the opposite direction until the hydraulic control impulse is applied, opening the locking valve for the flow in both directions.

Comparative table of main parameters for HUK12 и KHU-3U /КГУ-3У/ (serial production since 1981)

Name of the parameter and size Value
HUK12 KHU-3U
1 Internal diameter, no less than, mm 12 8
2 Nominal preassure, MPa 50 50
3 Nominal flow rate, l/min 150 100
4 Full flow rate, l/min 200 150
5 Pressure fall at the expense of 100 l/min, no more than, MPa 2,8 4
6 Opening pressure of the locking vave, MPa, no more than 6,7 8
7 Drain pressure, MPa, no more than 5 5
8 Dimensions, mm, no more:    
   - length 66 73
   - diameter 38 38
9 Mass, kg, no more than 0,36 0,36

Predominant features of the locking valve HUK12 as compared to KHU-3U:
 1. The throughput capacity is rased by 1.5 times that increases the speed of movement of the powered support by the combine and valve of the conveyor line, thereafter the amount of coal produced is increased.
2. The resource and reliability of operation are increased, which leads to the reduction of repair costs.
3. The number of precision components is reduced by 20%, which leads to a reduction in the cost of the valve.
4. This valve is interchangeable with the KHU valve. The design of the HUK valve ensures simple assembly and easy extraction from the hydraulic block, that simplifies and speeds up the work.

 

Directional control hydraulic valve HRP12

Directional control hydraulic valve HRP12 is designed for local (manual) control of working bodies (hydraulic props, hydraulic jacks, hydraulic expansion toolholders) of powered supports and other mining machines.

Comparative table of main parameters for directional control hydraulic valves HRP12 and RSD-05
/РСД-05/ (serial production since 1998)

Наименование параметра и размера

Value

 

HRP12

RSD-05

1. Internal diameter, no less than, mm

12

8

2. Nominal preassure, MPa

32

32

3. Nominal flow rate, l/min.

150

100

4. Full flow rate, l/min.

200

150

5. Control handle force, N, no more than

60 (120*)

180

6. The angle of rotation of the control handle from neutral, degrees, no more than

67 (45*)

67

7. Dimensions, mm, no more:

- length

260 (180*)

260

- diameter

80

80

- shell thickness

38

38

8. Mass, kg, no more than

1,9

1,9

*) Performance indicators for a short handle

 

Predominant features of the directional control hydraulic valve HRP12 as compared to RSD-05:


1. The throughput capacity is rased by 1.5 times that reduces the time it takes to perform operations by 30-50%, that increases the speed of movement of the powered support by the combine, thereafter the amount of coal produced is increased.
2. Due to changes in the design, the control handle force is reduced by 3 times and its length is decreased, which makes it universal.
3. The number of precision components is reduced by 20%, which lowers the price of the product compared to other analogues.

 

 

HYDRAULIC JACKS


Hydraulic jacks are part of the powered support and are designed for pulling out of shields of the powered support during adjustment of position of the sections and their folding; perform the functions of moving the sections, basic elements, conveyor, moving-out or moving elements of the overlap, etc. Hydraulic jacks carry out movement, position regulation and fixation of the powered supports, working in the underground conditions without restrictions in mining and geological field.


By the nature of the work, hydraulic jacks have single-sided or double-sided action. By the nature of the design - single and double extention. Hydraulic jack with single extension are most widely used. The of a hydraulic jack is equal to the width of the extracting machine or a multiple of it.


Hydraulic jacks are made of qualitative constructional carbon steels of marks: Steel 45, Steel 35 of the National State Standard /ГОСТ/ 1050-88; constructional alloyed steels of marks: 30KHHSA /30ХГСА/ of the National State Standard 4543-71. Surfacing is made by surfacing wire of the mark Boehler AWSER 307. For assembly and welding operations MR-3 Monolith /МР-3 Монолит/ electrodes and ATOM 307 Si welding wire are used. Welding is performed in shielding gas environment. PF115 enamel of the National State Standard 6465-76 is used for lacquer coating. The hydraulic fluid for hydraulic jacks is Emulsol E2-ED-3 /Е2-ЕД-3/.


The main indicators and characteristics of hydraulic jacks meet the requirements of the National State Standard R 55157-2012, the National State Standard 151850, the National State Standard 16514. 

Main features of the hydraulic jack according to TS U /ТУ У/ 24.3-33717202-003:2018*

Name

Value

The conveyor's pushing force , kN

Section pull up force , kN

Move, mm

Mass, kg

1KD90.14.02.000

Hydraulic advancing ram

180

304

859

80

1KD90.28.02.000

Hydraulic jack

170

304

905

103,7

1KD90.46.02.000

Hydraulic jack

170

304

905

77

1KD90.46.00.080

Hydraulic jack

90,4

50,2

100

12,1

1KD90.54.02.000

Hydraulic jack

170

304

735

94,5

1KD90.62.02.000

Hydraulic jack

170

304

735

69

1KD90.62.02.000

Hydraulic jack

170

304

860

73

1KD80.13.02.000

Hydraulic jack

170

304

860

73

2KD90.14.02.000

Hydraulic jack

230

39,2

510

81,7

2KD90.46.02.000

Hydraulic jack

170

304

704

64

3KD90.12.00.080

Hydraulic jack for side shields

90,4

50,2

100

12

3KD90.13.00.080

Hydraulic jack for side shields

90,4

50,2

100

12,5

3KD90.14.02.000

Hydraulic jack

170

304

690

62

3KD90.16.02.000

Hydraulic jack advancing ram

230

392

690

98,8

3KD90.13.02.000

Hydraulic jack

230

392

690

98,8

3KD90.46.02.000

Hydraulic jack

230

392

704

107

3KD90.58.02.000

Hydraulic jack

230

392

878

118

3KD90.58.00.100

Hydraulic jack

180

304

382

46,3

3KD90.59.00.250

Hydraulic jack

230

392

815

118

3KD90.50.02.000

Hydraulic jack

230

392

690

98,8

3KD90.91.02.000

Hydraulic jack

230

392

690

95,8

1М87Е.23.43.000

Hydraulic jack

266

158

680

64,6

1KD90Т.11.02.000

Hydraulic jack

230

392

916

111

1KD90Т.12.02.000

Hydraulic jack

230

392

745

98

2KD90Т.18.02.000

Hydraulic jack

230

392

745

103,7

2KD90Т.22.02.000

Hydraulic jack

230

392

410

69

2KD90Т.23.02.000

Hydraulic jack

230

392

745

103,7

2KD90Т.03.000П

Hydraulic jack advancing ram

230

392

745

103,7

4KD90Т.16.02.000

Hydraulic jack advancing ram

230

392

690

103,7

DМ11.02.000

Hydraulic jack

180

304

690

58

DМ11.04.000

Hydraulic jack

15,3

20,3

98

14,7

DМ11.08.000

Hydraulic jack

90,5

39,6

105

9,66

DМ11.16.000

Hydraulic jack

392

230

205

74,3

DМ14.04.000

Hydraulic jack lifting jack

15,3

20,3

115

14,7

DМ14.08.000

Hydraulic jack

39,6

90,5

105

12,8

DМ16.02.000

Hydraulic jack advancing ram

180

304

1103

59,7

DМ24.08.000

Hydraulic jack   stabilizer jack

180

304

1103

59,7

DМ44.02.000

Hydraulic jack

180

304

690

59,7

1KDD.14.02.000

Hydraulic jack

90,4

50,2

100

12

1KDD.24.08.000

Hydraulic jack

392

230

205

72

1KDD.24.02.000

Hydraulic jack advancing ram

231

392

690

98,6

1KDD.23.08.000

Hydraulic jack

392

230

205

72

1KDD.14.08.000

Hydraulic jack

392

230

205

74,3

2KDD.17.08.000

Hydraulic jack stabilizer jack

643

392

334

95

2KDD.31.11.000

Hydraulic jack of the console

113

204

593

42,7

2KDD.25.08.000

Hydraulic jack

643

392

334

95

2KDD.32.08.000

Hydraulic jack

643

392

334

95

*32 Operating pressure, MPa

Hydraulic props

 
Hydraulic props are part of the powered support, designed to maintain overlap, press the consoles to the roof and create resistance to the roof lowering.
 
The cylinder of the prop is made of heat-treated steel. The inner surface of the cylinder and plunger is treated with a high degree of purity. The lead-in lips of the cylinder and plunger are rounded and protected to avoid damaging of the seals during installation. The outer surface of the plunger is protected with a stainless steel coating. In the bottom of the plunger the end is welded with a threaded hole for installing the check valve. The plunger has a deep hole in the wall, the outlet of which is closed by a plug.
Hydraulic jacks are made of qualitative constructional carbon steels of marks: Steel 45, Steel 35 of the National State Standard /ГОСТ/ 1050-88; constructional alloyed steels of marks: 30KHHSA /30ХГСА/ of the National State Standard 4543-71. Surfacing is made by surfacing wire of the mark Boehler AWSER 307. For assembly and welding operations MR-3 Monolith /МР-3 Монолит/ electrodes and ATOM 307 Si welding wire are used. Welding is performed in shielding gas environment.
 

Test methods

 
Tests of all power hydraulics are carried out at specialized certified stands according to a special test procedure with the issuance of an appropriate protocol. 

Main features of the hydraulic props*  to TS U /ТУ У/ 24.3-33717202-003:2018*

Name

Exten-tion , mm

Height, mm

Load-lifting capacity, kN

Ø of the head end, mm  

Ø of the plunger cavity, mm

Pressure in the  plunger cavity of the cylinder, mPa

Forced lowering effort , kN

Mass, kg 

1KD80.14.01.000

594

525

820

Ø110 f9

Ø160 f9

82

97

114

1KD90.14.01.000

594

525

820

Ø110 f9

Ø160 f9

82

97

114

1KD90.12.01.000

550

573

820

Ø110 f9

Ø160 f9

82

97

107

1KD90.13.01.000

590

593

820

Ø110 f9

Ø160 f9

82

97

105,6

1KD90.15.01.000

734

658

820

Ø110 f9

Ø160 f9

82

97

138

1KD90.18.01.000

734

658

820

Ø110 f9

Ø160 f9

82

97

138

1KD90.27.01.000

590

594

820

Ø110 f9

Ø160 f9

82

97

104,8

1KD90.28.01.000

590

593

820

Ø110 f9

Ø160 f9

82

97

110

1KD90.60.01.000

653

621

820

Ø110 f9

Ø160 f9

82

97

110

1KD90.62.01.000

550

569

820

Ø110 f9

Ø160 f9

82

97

118,7

1KD90.74.01.000

653

624

820

Ø110 f9

Ø160 f9

82

97

112

1KD90.78.01.000

820

678

1290

Ø110 f9

Ø160 f9

69

100

123

2KD90.16.01.000

590

687

820

Ø110 f9

Ø160 f9

82

97

129

2KD90.62.01.000

744

669

820

Ø110 f9

Ø160 f9

82

97

120

2KD90.64.01.000

848

721

820

Ø110 f9

Ø160 f9

82

97

132

2KD90.78.01.000

820

687

1290

Ø110 f9

Ø160 f9

69

100

129

2KD90.92.01.000

666

644

820

Ø110 f9

Ø160 f9

82

97

109

3KD90.16.01.000

594

963

820

Ø110 f9

Ø160 f9

82

97

180

3KD90.50.01.000

1030

963

820

Ø110 f9

Ø160 f9

82

97

177

3KD90.66.01.000

1014

943

820

Ø110 f9

Ø160 f9

82

97

172

3KD90.68.01.000

1130

1113

820

Ø110 f9

Ø160 f9

82

97

185

3KD90.78.01.000

820

963

1290

Ø110 f9

Ø160 f9

69

100

180

KD90Т.22.01.000

1290

931

1290

Ø110 f9

Ø160 f9

69

100

225

1KD90Т.11.01.000

511

588

1290

Ø110 f9

Ø160 f9

69

100

160

1KD90Т.12.01.000

577

621

1290

Ø110 f9

Ø160 f9

69

100

174

1KD90Т.70.01.000

512

591

1290

Ø110 f9

Ø160 f9

69

100

155

2KD90Т.18.01.000

680

1290

Ø110 f9

Ø160 f9

69

100

177

3KD90Т.22.01.000

680

1290

Ø110 f9

Ø160 f9

69

100

225

3KD90Т.32.01.000

818

1290

Ø110 f9

Ø160 f9

69

100

222

3KD90Т.46.01.000

680

1290

Ø110 f9

Ø160 f9

69

100

260

3KD90T.68.01.000

1077

931

820

Ø110 f9

Ø160 f9

82

97

185

4KD90Т.68.01.000

1130

1290

Ø110 f9

Ø160 f9

69

100

320

DМ.16.01.000

680

1530

Ø110 f9

Ø160 f9

84

233

236

DМ18.01.000

680

1530

Ø110 f9

Ø160 f9

84

233

234

DМ.19.01.000

680

1530

Ø110 f9

Ø160 f9

84

233

234

DМ.41.01.000

810

1530

Ø110 f9

Ø160 f9

84

233

267,6

1KDD.14.01.000

735

1527

Ø110 f9

Ø160 f9

84

211

256,6

1KDD.17/36.01.000

735

1530

Ø110 f9

Ø160 f9

84

211

250

2KDD.27.01.000

735

1530

Ø110 f9

Ø160 f9

84

211

348

2KDD.31.01.000

735

1530

Ø110 f9

Ø160 f9

84

211

360

2KDD.35.01.000

735

1530

Ø110 f9

Ø160 f9

84

211

345

2KDD.60.01.000

735

1530

Ø110 f9

Ø160 f9

84

233

296

1KDDL.17.01.000

755

1530

Ø110 f9

Ø160 f9

84

211

250

* Pressure in the head end of the cylinder 39 mPa;
Ø of the head end, mm Ø110 f9;
Ø plunger cavity, mm Ø160 f9.
 

Pavlohrad City, Dnipropetrovsk region
Promyslova Street, 1/5.

Call us:

+38 (05632) 6-95-15

+38 (050) 475-72-00

Personnel Department:

+38 (095) 903-26-14

Purchase Department:

+38 (050) 268-97-12

+38 (067) 998-21-60